Real-time production management system developed by our company can centralized collection the system data such as DCS, industrial safety and environmental monitoring, inspection and maintenance to single real-time database through Internet. Assorting with statistical analysis software and human machine interface to design various function and reports, then provide important information of production managerial decision for staff at all levels, and take it as an effective tool of production plant to engage in debottleneck, equipment efficacy index and optimization assessment for process control. Moreover, this is the foundation of high level management applications such as the implementation of mass and energy balance, production planning and scheduling, enterprise resource planning (ERP) system and decision support system (DSS).
|掌握即時關鍵訊息 Grasp instant key messages||1. Production Message 2. Process Message 3. Energy Message||1.1. Product Management：aggregate production message for each class / day / month, dispatch finished goods on hand, production output conversion rate (variance ratio), scheduling preview. 1.2. Quality Control：finished goods grading and shipment, inspection data, quality statistics. 1.3. Production and Marketing：factory stock, process capability, customer complaints tracking, shipment scheduling. 2.1. Process：process variables, control parameters, product quality, abnormal alarms, abnormal exclusion SOP. 2.2. Equipment：key equipment operation monitoring, operation data, condition monitoring, maintenance, abnormal alarms, efficiency trends of equipment operation, abnormal early-warning mechanism. 3.1. Production and Consumption：output / consumption of each energy, energy supply and demand situation, energy management daily report, abnormal alarms. 3.2. Emissions：waste discharge status, emissions exceeding alarms.|
|批次生產管理 Batch production management||Real-time monitoring management is the essential basic function of Real-Time Production Management System, including real-time monitoring by system flow chart, real-time alarm, instant trend and real-time report. Production engineer can observe every index of the production site immediately through system flow chart and instant trend chart, then obtain entire production information, monitor production status, realize real-time production situation and deal with real-time alarm.||1. Trend analysis management. 2. Job specification management.|
|設備管理 Equipment management||to scrap based on enterprise’s main production equipment. Monitoring the equipment running state in real-time and establishing the equipment accounting. Including equipment daily maintenance, operation, inspection, lubrication and maintenance into the system, then we can concentrated manage the dynamic and static information of equipment on a platform.||1. Spare parts management 2. Special equipment management. 3. Building equipment management knowledge bank. 4. Establish complete and standardized equipment files. 5. Establish regular inspection, lubrication operation specification and implement the preventive maintenance and the predictive maintenance.|